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# rotatingMachine
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> **Reflects code as of `afc304b` · regenerated `2026-05-11` via `npm run wiki:all`**
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> If this banner is stale, the page may be out of date. Treat as informative, not authoritative.
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## 1. What this node is
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**rotatingMachine** models a single pump, compressor, or blower. It loads a supplier characteristic curve, takes upstream + downstream pressure measurements (or simulated values), predicts the resulting flow + power, drives a startup/shutdown state machine, and assesses prediction drift against measured flow / power. Used as a child of `machineGroupControl` when grouped, or directly under a `pumpingStation`.
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## 2. Position in the platform
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```mermaid
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flowchart LR
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parent[machineGroupControl /<br/>pumpingStation]:::unit -->|flowmovement<br/>execsequence| rm[rotatingMachine<br/>Equipment]:::equip
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m_up[measurement<br/>pressure upstream]:::ctrl -.data.-> rm
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m_dn[measurement<br/>pressure downstream]:::ctrl -.data.-> rm
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sim[dashboard-sim<br/>virtual pressure children]:::ctrl -.data.-> rm
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rm -->|child.register| parent
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rm -.->|flow.predicted.*<br/>power.predicted.atequipment| parent
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classDef unit fill:#50a8d9,color:#000
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classDef equip fill:#86bbdd,color:#000
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classDef ctrl fill:#a9daee,color:#000
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```
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S88 colours: Unit `#50a8d9`, Equipment `#86bbdd`, Control Module `#a9daee`. Source of truth: `.claude/rules/node-red-flow-layout.md`.
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## 3. Capability matrix
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| Capability | Status | Notes |
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|---|---|---|
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| Curve-based flow prediction | ✅ | Built from `asset.model` via `curves/curveLoader`. |
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| Curve-based power prediction | ✅ | Reverse curve composed inside `buildPredictors`. |
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| FSM (startup / shutdown / movement) | ✅ | Shared `state/state.js` from generalFunctions. |
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| Interruptible movements | ✅ | `abortMovement` from MGC overrides on new demand. |
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| Drift assessment (flow + power) | ✅ | `DriftAssessor` with EWMA + alignment tolerance. |
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| Virtual pressure children for sim | ✅ | `dashboard-sim-upstream / -downstream`. |
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| Real-pressure child preference | ✅ | `pressureSelector` prefers real over virtual. |
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| Group operating-point prediction | ✅ | `setGroupOperatingPoint` for MGC integration. |
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| `cmd.estop` hard cut | ✅ | Forces `emergencystop` state. |
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| `data.simulate-measurement` injection | ✅ | Pressure / flow / power / temperature. |
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| Auto-recovery from prediction loss | ⚠️ | Reverts to null predictors silently — health falls to `invalid`. |
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| Multi-parent registration | ⚠️ | Accepted but not exercised in production. |
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## 4. Code map
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```mermaid
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flowchart TB
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subgraph nodeRED["nodeClass.js — adapter (BaseNodeAdapter)"]
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nc["buildDomainConfig()<br/>static DomainClass, commands"]
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end
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subgraph domain["specificClass.js — orchestrator (BaseDomain)"]
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sc["Machine.configure()<br/>_setupCurves / _setupState /<br/>_setupDrift / _setupPressure /<br/>_setupChildren"]
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end
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subgraph concerns["src/ concern modules"]
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curves["curves/<br/>loadModelCurve + normalize"]
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prediction["prediction/<br/>buildPredictors + math"]
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drift["drift/<br/>DriftAssessor + healthRefresh"]
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pressure["pressure/<br/>init + router + selector + virtual"]
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state["state/<br/>FSM bindings + sequenceController"]
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measurement["measurement/<br/>handlers + childRegistrar"]
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flow["flow/<br/>flowController (handleInput)"]
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display["display/<br/>workingCurves + CoG"]
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io["io/<br/>output + status"]
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commands["commands/<br/>topic registry + handlers"]
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end
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nc --> sc
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sc --> curves
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sc --> prediction
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sc --> drift
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sc --> pressure
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sc --> state
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sc --> measurement
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sc --> flow
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sc --> display
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sc --> io
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nc --> commands
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```
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| Module | Owns | Read first if you're changing… |
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|---|---|---|
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| `curves/` | Supplier curve loader + normaliser + reverse | Curve fitting, unit mismatches, fallback. |
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| `prediction/` | Per-machine + group predictors, math helpers | Predicted flow / power values. |
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| `drift/` | DriftAssessor (EWMA, alignment), healthRefresh | Prediction quality, flags, confidence. |
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| `pressure/` | init + router + selector + virtual children | Pressure plumbing, sim vs real preference. |
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| `state/` | FSM bindings + setpoint / sequence orchestration | Startup / shutdown sequences. |
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| `measurement/` | Measurement handlers + child registrar | Measured value plumbing per type. |
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| `flow/` | `flowController.handle(source, action, parameter)` | Top-level input dispatch. |
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| `display/` | `showWorkingCurves`, `showCoG` | `query.curves` / `query.cog` outputs. |
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| `io/` | `getOutput`, `getStatusBadge` | Output shape, badge text. |
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| `commands/` | Input-topic registry and handlers | New input topics, payload validation. |
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## 5. Topic contract
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> **Auto-generated** from `src/commands/index.js`. Do NOT hand-edit between the markers. Re-run `npm run wiki:contract`.
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<!-- BEGIN AUTOGEN: topic-contract -->
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| Canonical topic | Aliases | Payload | Unit | Effect |
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|---|---|---|---|---|
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| `set.mode` | `setMode` | `string` | — | Switch the machine between auto / manual control modes. |
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| `cmd.startup` | _(none)_ | `any` | — | Initiate the machine startup sequence. |
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| `cmd.shutdown` | _(none)_ | `any` | — | Initiate the machine shutdown sequence. |
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| `cmd.estop` | `emergencystop` | `any` | — | Trigger an emergency stop. |
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| `execSequence` | _(none)_ | `object` | — | Legacy umbrella that demuxes payload.action to startup / shutdown. |
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| `set.setpoint` | `execMovement` | `object` | — | Move the machine to a control-% setpoint via execMovement. |
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| `set.flow-setpoint` | `flowMovement` | `object` | `volumeFlowRate` (default `m3/h`) | Move the machine to a flow setpoint via flowMovement. |
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| `data.simulate-measurement` | `simulateMeasurement` | `object` | — | Inject a simulated sensor reading (pressure/flow/temperature/power). |
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| `query.curves` | `showWorkingCurves` | `any` | — | Return the working curves for the machine on the reply port. |
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| `query.cog` | `CoG` | `any` | — | Return the centre-of-gravity (CoG) point on the reply port. |
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| `child.register` | `registerChild` | `string` | — | Register a child measurement with this machine. |
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<!-- END AUTOGEN: topic-contract -->
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## 6. Child registration
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`measurement` children register through `childRegistrationUtils`; the machine subscribes to the matching `<asset.type>.measured.<positionVsParent>` event.
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```mermaid
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flowchart LR
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subgraph kids["accepted children (softwareType)"]
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m_pu["measurement<br/>type=pressure<br/>position=upstream"]:::ctrl
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m_pd["measurement<br/>type=pressure<br/>position=downstream"]:::ctrl
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m_f["measurement<br/>type=flow"]:::ctrl
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m_pw["measurement<br/>type=power"]:::ctrl
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m_t["measurement<br/>type=temperature"]:::ctrl
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end
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m_pu -->|pressure.measured.upstream| router[pressureRouter.route]
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m_pd -->|pressure.measured.downstream| router
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m_f -->|flow.measured.<pos>| mh[measurementHandlers]
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m_pw -->|power.measured.atequipment| mh
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m_t -->|temperature.measured.<pos>| mh
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router --> upd[updatePosition + drift refresh]
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mh --> upd
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classDef ctrl fill:#a9daee,color:#000
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```
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| softwareType | filter | wired to | side-effect |
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|---|---|---|---|
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| `measurement` | `type=pressure, position=upstream` | `pressureRouter.route('upstream', ...)` | Sets upstream pressure; refresh prediction + drift. |
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| `measurement` | `type=pressure, position=downstream` | `pressureRouter.route('downstream', ...)` | Sets downstream pressure; refresh prediction + drift. |
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| `measurement` | `type=flow, position=*` | `measurementHandlers.updateMeasuredFlow` | Stored; drift assessed against predicted. |
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| `measurement` | `type=power, position=atEquipment` | `measurementHandlers.updateMeasuredPower` | Stored; drift assessed against predicted. |
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| `measurement` | `type=temperature, position=*` | `measurementHandlers.updateMeasuredTemperature` | Stored; used by power correction if relevant. |
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Two **virtual children** are auto-registered at startup: `dashboard-sim-upstream` and `dashboard-sim-downstream`. `data.simulate-measurement` payloads land on these. Real pressure children, when registered, are preferred over the virtuals by `pressureSelector`.
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## 7. Lifecycle — what one event does
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```mermaid
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sequenceDiagram
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participant parent as MGC / pumpingStation
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participant rm as rotatingMachine
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participant fsm as state FSM
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participant pred as predictors
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participant out as Port-0 output
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parent->>rm: flowmovement (Q)
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rm->>rm: flowController.handle('parent', 'flowmovement', Q)
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rm->>fsm: setpoint(Q) → maybe transitionToState('accelerating')
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Note over fsm: state.emitter 'positionChange' per tick
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fsm-->>rm: positionChange → updatePosition()
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rm->>pred: calcFlowPower(x) → cFlow, cPower
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rm->>rm: calcEfficiency / cog / distance-BEP
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rm->>rm: drift refresh on every measured tick
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rm->>out: msg{topic, payload} (delta-compressed)
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parent->>rm: execsequence ('startup' | 'shutdown')
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rm->>fsm: transitionToState('starting' | 'stopping')
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fsm-->>rm: stateChange → _updateState()
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```
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## 8. Data model — `getOutput()`
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Composed in `io/output.js → buildOutput(this)`, then delta-compressed.
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<!-- BEGIN AUTOGEN: data-model -->
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| Key | Type | Unit | Sample |
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|---|---|---|---|
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| `NCog` | number | — | `0` |
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| `NCogPercent` | number | — | `0` |
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| `atmPressure.measured.atequipment.wikigen-rotatingmachine-id` | number | — | `101325` |
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| `cog` | number | — | `0` |
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| `ctrl` | number | — | `0` |
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| `effDistFromPeak` | number | — | `0` |
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| `effRelDistFromPeak` | number | — | `0` |
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| `flow.predicted.max.wikigen-rotatingmachine-id` | number | m3/s | `0` |
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| `flow.predicted.min.wikigen-rotatingmachine-id` | number | m3/s | `0` |
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| `maintenanceTime` | number | — | `0` |
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| `mode` | string | — | `"auto"` |
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| `moveTimeleft` | number | — | `0` |
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| `predictionConfidence` | number | — | `0` |
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| `predictionFlags` | array | — | `[…]` |
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| `predictionPressureSource` | null | — | `null` |
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| `predictionQuality` | string | — | `"invalid"` |
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| `pressureDriftFlags` | array | — | `[…]` |
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| `pressureDriftLevel` | number | — | `0` |
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| `pressureDriftSource` | null | — | `null` |
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| `runtime` | number | — | `0` |
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| `state` | string | — | `"idle"` |
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| `temperature.measured.atequipment.wikigen-rotatingmachine-id` | number | K | `15` |
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<!-- END AUTOGEN: data-model -->
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**Concrete sample** (live, from a known-good test run — pump warming up with simulated upstream/downstream pressure):
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~~~json
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{
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"state": "warmingup",
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"flow.predicted.downstream.default": 0.00345,
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"flow.predicted.atequipment.default": 0.00345,
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"power.predicted.atequipment.default": 1820,
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"pressure.measured.upstream.dashboard-sim-upstream": 101325,
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"pressure.measured.downstream.dashboard-sim-downstream": 145000,
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"temperature.measured.atequipment.default": 15,
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"atmPressure.measured.atequipment.default": 101325,
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"predictionHealth": {
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"quality": "warming",
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"confidence": 0.35,
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"pressureSource": "dashboard-sim",
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"flags": ["pressure_init_warming"]
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},
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"cog": 0.62, "NCog": 0.71,
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"absDistFromPeak": 0.04, "relDistFromPeak": 0.12
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}
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~~~
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Position labels are normalised to lowercase in MeasurementContainer keys (`atequipment`, `downstream`, `upstream`, `max`, `min`). The trailing `<childId>` segment is the registering child's id (or `default` for own predictions / virtuals tagged via `dashboard-sim-*`).
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## 9. Configuration — editor form ↔ config keys
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```mermaid
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flowchart TB
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subgraph editor["Node-RED editor form"]
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f1[Asset model dropdown]
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f2[Mode current]
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f3[Position vs parent]
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f4[State times: starting, warmingup, ...]
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f5[Movement mode + speed]
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f6[Position min / max / initial]
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f7[Allowed sources / actions per mode]
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f8[Output unit (flow, pressure, power)]
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end
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subgraph cfg["Domain config slice"]
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c1[asset.model]
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c2[mode.current]
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c3[functionality.positionVsParent]
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c4[time.starting / warmingup / stopping / coolingdown]
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c5[movement.mode / speed / maxSpeed / interval]
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c6[position.min / max / initial]
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c7[mode.allowedSources / allowedActions]
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c8[general.unit / asset.unit]
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end
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f1 --> c1
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f2 --> c2
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f3 --> c3
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f4 --> c4
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f5 --> c5
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f6 --> c6
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f7 --> c7
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f8 --> c8
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```
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| Form field | Config key | Default | Range | Where used |
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|---|---|---|---|---|
|
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| Asset model | `asset.model` | `Unknown` | string (must resolve in curve loader) | `_setupCurves` |
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| Mode | `mode.current` | `auto` | enum (`auto`, `manual`) | `flowController.handle` source check |
|
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| Position vs parent | `functionality.positionVsParent` | `atEquipment` | enum | child-register payload + event suffix |
|
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| State time — starting | `time.starting` | `10` (s) | ≥ 0 | FSM timing |
|
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| State time — warmingup | `time.warmingup` | `5` (s) | ≥ 0 | FSM timing |
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| State time — stopping | `time.stopping` | `5` (s) | ≥ 0 | FSM timing |
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| State time — coolingdown | `time.coolingdown` | `10` (s) | ≥ 0 | FSM timing |
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| Movement mode | `movement.mode` | `dynspeed` | enum (`staticspeed`, `dynspeed`) | position trajectory |
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| Movement speed | `movement.speed` | `1` | ≤ `maxSpeed` | trajectory rate |
|
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| Position min/max | `position.min` / `position.max` | `0` / `100` | numeric | setpoint clamp |
|
||||
| Output unit (flow) | `general.unit` | `l/s` | unit string | unit policy `output.flow` |
|
||||
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||||
## 10. State chart
|
||||
|
||||
The FSM is the canonical state set declared in `generalFunctions/src/state/stateConfig.json`. `emergencystop` is reachable from *every* state. Allowed transitions per `stateConfig.allowedTransitions`.
|
||||
|
||||
```mermaid
|
||||
stateDiagram-v2
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||||
[*] --> idle
|
||||
idle --> starting: execsequence(startup)
|
||||
idle --> off: off
|
||||
idle --> maintenance: maintenance
|
||||
starting --> warmingup: timer
|
||||
warmingup --> operational: timer
|
||||
operational --> accelerating: flowmovement / setpoint up
|
||||
operational --> decelerating: flowmovement / setpoint down
|
||||
accelerating --> operational: target reached
|
||||
decelerating --> operational: target reached
|
||||
operational --> stopping: execsequence(shutdown)
|
||||
stopping --> coolingdown: timer
|
||||
stopping --> idle: timer
|
||||
coolingdown --> idle: timer
|
||||
coolingdown --> off: off
|
||||
off --> idle: execsequence(startup)
|
||||
off --> maintenance: maintenance
|
||||
maintenance --> idle: maintenance done
|
||||
maintenance --> off: off
|
||||
|
||||
note right of operational
|
||||
any state -> emergencystop
|
||||
via cmd.estop
|
||||
end note
|
||||
```
|
||||
|
||||
`accelerating` / `decelerating` are abortable on new demand via `abortMovement(reason)`; the controller does **not** auto-transition back to `operational` after an abort (see `state.js` comment "Abort path"). `warmingup` and `coolingdown` are **protected** — abort signals are dropped for safety. `activeStates = { operational, starting, warmingup, accelerating, decelerating }` is the set MGC treats as "machine alive".
|
||||
|
||||
## 11. Examples
|
||||
|
||||
| Tier | File | What it shows | Status |
|
||||
|---|---|---|---|
|
||||
| Basic | `examples/01 - Basic Manual Control.json` | Inject + dashboard, simulated pressure, manual startup/shutdown | ✅ validated |
|
||||
| Integration | `examples/02 - Integration with Machine Group.json` | rotatingMachine wired under MGC | ⏳ pending validation |
|
||||
| Dashboard | `examples/03 - Dashboard Visualization.json` | FlowFuse charts: flow / power / pressure trends | ✅ in repo |
|
||||
| Legacy | `examples/basic.flow.json` / `integration.flow.json` / `edge.flow.json` | Pre-refactor flows | ⚠️ kept until new Tier 2 is validated |
|
||||
|
||||
Screenshots will land under `wiki/_partial-screenshots/rotatingMachine/` once captured from the live demo.
|
||||
|
||||
## 12. Debug recipes
|
||||
|
||||
| Symptom | First thing to check | Where to look |
|
||||
|---|---|---|
|
||||
| `state` stuck on `idle`, no startup | Source not in `mode.allowedSources[currentMode]`. Check `flowController` warn log. | `_setupState` + `isValidSourceForMode`. |
|
||||
| `flow.predicted.*` is 0 or `NaN` | Pressure not initialised — `predictionHealth.flags` will say `pressure_init_warming`. Inject pressure via `data.simulate-measurement` or wire real measurement children. | `getMeasuredPressure` + `pressureSelector`. |
|
||||
| `predictionHealth.quality='invalid'` | Curve normalisation failed at startup — null predictors installed. Check container log for `Curve normalization failed for model …`. | `_setupCurves`. |
|
||||
| Drift `level=3` after startup | Less than 10 paired samples (`minSamplesForLongTerm`) — wait a few ticks before judging. | `driftProfiles.minSamplesForLongTerm`. |
|
||||
| `cmd.estop` doesn't recover | After `emergencystop`, only `idle` / `off` / `maintenance` are allowed. Send `cmd.shutdown` then `cmd.startup`, or reset via maintenance. | `stateConfig.allowedTransitions.emergencystop`. |
|
||||
| Position bounces around target | Movement mode `dynspeed` ease-in/out may overshoot at high speed; try `staticspeed`. | `movement.mode`. |
|
||||
|
||||
> Never ship `enableLog: 'debug'` in a demo — fills the container log within seconds and obscures real errors.
|
||||
|
||||
## 13. When you would NOT use this node
|
||||
|
||||
- Use rotatingMachine for a **single** pump / compressor / blower. For groups of 2+ with load sharing, wire `machineGroupControl` as the parent.
|
||||
- Don't use rotatingMachine to model a **passive non-return valve** — use `valve` (no curve, no FSM-driven motor).
|
||||
- Don't use rotatingMachine without a **curve model** — flow / power predictions degrade to zero and drift is meaningless.
|
||||
|
||||
## 14. Known limitations / current issues
|
||||
|
||||
| # | Issue | Tracked in |
|
||||
|---|---|---|
|
||||
| 1 | Drift confidence drops to 0 when pressure source is missing > 30 s — health flips to `invalid` silently. | `pressure/pressureInitialization.js`. |
|
||||
| 2 | Multi-parent registration accepted by `childRegistrationUtils` but ordering of teardown is not test-covered. | Open question — `OPEN_QUESTIONS.md`. |
|
||||
| 3 | `data.simulate-measurement` does not unset previous values on missing keys — stale sim data can persist after toggling off. | `measurementHandlers.updateSimulatedMeasurement`. |
|
||||
| 4 | `execSequence` legacy umbrella topic kept alive in registry; planned removal in Phase 7. | `commands/index.js` `_legacy: true`. |
|
||||
|
||||
Reference in New Issue
Block a user