pumpingStation/src/specificClass.js

// PumpingStation — S88 Process Cell orchestrator.
//
// Wires the basin / measurement / control / safety modules in configure()
// and runs them in tick(). All real work lives in the modules; this file
// only stitches them together. See wiki/functional-description.md for the
// behaviour spec.

const { BaseDomain, UnitPolicy, statusBadge } = require('generalFunctions');
const BasinGeometry = require('./basin/BasinGeometry');
const { validateThresholdOrdering, computeSafetyPoints } = require('./basin/thresholdValidator');
const FlowAggregator = require('./measurement/flowAggregator');
const MeasurementRouter = require('./measurement/measurementRouter');
const calibration = require('./measurement/calibration');
const control = require('./control');
const SafetyController = require('./safety/safetyController');

class PumpingStation extends BaseDomain {
  static name = 'pumpingStation';

  // Internal math runs in m3/s for flow and m for level so the volume
  // integrator (flow × dt) is unit-consistent. Strict canonicals make
  // unit drift in child-fed measurements an explicit error.
  // overflowVolume / underflowVolume are listed in output so the
  // MeasurementContainer keeps the integrator's m³ unit on those streams
  // (FlowAggregator writes spill / underflow per tick).
  static unitPolicy = UnitPolicy.declare({
    canonical: { flow: 'm3/s', pressure: 'Pa', power: 'W', temperature: 'K' },
    output:    {
      flow: 'm3/s', netFlowRate: 'm3/s', level: 'm', volume: 'm3',
      overflowVolume: 'm3', underflowVolume: 'm3',
    },
    requireUnitForTypes: [],
  });

  configure() {
    this.basin = new BasinGeometry(this.config.basin, this.config.hydraulics);

    this.flowVariants = ['measured', 'predicted'];
    this.levelVariants = ['measured', 'predicted'];
    this.volVariants = ['measured', 'predicted'];
    this.flowPositions = { inflow: ['in', 'upstream'], outflow: ['out', 'downstream'] };

    this.mode = this.config.control.mode;
    this.controlState = { percControl: 0 };
    this.state = { direction: 'steady', netFlow: 0, flowSource: null, seconds: null, remainingSource: null };

    // Last operator demand from set.demand in manual mode. Stored on the
    // host so getOutput()/status reflect it even when no children are
    // registered yet (otherwise forwardDemand is invisible on Port 0/1).
    // Cleared on mode change away from manual.
    this._manualDemand = null;

    // Level-armed hysteresis state — ported from basin-docs `_controlLevelBased`.
    // Exposed as instance fields because the e2e/basic tests assert on them
    // directly. levelBased strategy reads/writes via the same names.
    this._shiftArmed = false;
    this._shiftHoldValue = null;
    this._lastDirection = null;

    // stopLevel hysteresis (Schmitt trigger) — ported from basin-docs.
    // TRUE while engaged (rising-edge at startLevel until falling-edge at
    // stopLevel). Used by levelBased to emit a small keep-alive output in
    // the [stopLevel, startLevel] dead band so MGC keeps one pump running.
    this._stopHystRunning = false;

    // Flow dead-band — values below |flowThreshold| (m3/s) are treated as
    // steady. Default ≈ 0.36 m3/h.
    const thresholdFromConfig = Number(this.config.general?.flowThreshold);
    this.flowThreshold = Number.isFinite(thresholdFromConfig) ? thresholdFromConfig : 1e-4;

    // FlowAggregator owns the predicted-volume integrator + net-flow + ETA.
    this.flowAggregator = new FlowAggregator({
      measurements: this.measurements,
      basin: this.basin,
      config: this.config,
      logger: this.logger,
      flowVariants: this.flowVariants,
      levelVariants: this.levelVariants,
      flowPositions: this.flowPositions,
      flowThreshold: this.flowThreshold,
      computeSafetyPoints: () => this._computeSafetyPoints(),
    });
    this.measurementRouter = new MeasurementRouter({
      measurements: this.measurements,
      basin: this.basin,
      logger: this.logger,
    });

    // Threshold ordering is non-fatal — log + surface for tests/status.
    this.thresholdIssues = validateThresholdOrdering(
      this.basin, this.config.control?.levelbased, this.config.safety
    );
    for (const issue of this.thresholdIssues) this.logger.warn(issue.msg);

    // Seed predicted volume at the operational floor — without it the
    // integrator starts from null and the first tick has no anchor.
    this.measurements.type('volume').variant('predicted').position('atequipment')
      .value(this.basin.minVol, Date.now(), 'm3').unit('m3');

    // Registry-as-truth — `this.machines / machineGroups / stations` are
    // read-only getters flattening `this.child[softwareType]` (BaseDomain
    // helper). Mutations go through `childRegistrationUtils.registerChild`.
    this.declareChildGetter('machines',      'machine');
    this.declareChildGetter('machineGroups', 'machinegroup');
    this.declareChildGetter('stations',      'pumpingstation');

    // SafetyController's captured ctx exposes the same three names as live
    // getters (installed in context()), so the registry remains the single
    // source of truth long after configure() returns.
    this.safety = new SafetyController(this.context());

    this.router
      .onRegister('measurement', (child) => this._subscribeMeasurement(child))
      .onRegister('machine', (child) => {
        // Skip individual machines when a machineGroup parent is present —
        // the group's flow.predicted already aggregates child machines.
        if (Object.keys(this.machineGroups).length === 0) {
          this._subscribePredictedFlow(child);
        }
      })
      .onRegister('machinegroup', (child) => this._subscribePredictedFlow(child))
      .onRegister('pumpingstation', (child) => this._subscribePredictedFlow(child));

    this.logger.debug('PumpingStation initialized');
  }

  // Frozen view passed to control strategies + safety.
  // `host` is a back-reference so strategies that need to mutate
  // cross-tick hysteresis state (`_shiftArmed`, `_shiftHoldValue`,
  // `_lastDirection`, `_stopHystRunning`) write straight to the live
  // instance — Object.freeze on the view itself is fine because these
  // flags live on the host, not in the view.
  //
  // machines / machineGroups / stations are installed as live getters
  // that delegate to this.* getters (declareChildGetter). SafetyController
  // captures this ctx once at construction; the getters keep it reading
  // fresh from the registry after later child registrations.
  context() {
    const host = this;
    const ctx = {
      ...super.context(),
      basin: this.basin,
      flowAggregator: this.flowAggregator,
      mode: this.mode,
      flowVariants: this.flowVariants,
      levelVariants: this.levelVariants,
      volVariants: this.volVariants,
      flowThreshold: this.flowThreshold,
      unitPolicy: this.unitPolicy,
      host: this,
    };
    Object.defineProperty(ctx, 'machines',      { enumerable: true, get: () => host.machines });
    Object.defineProperty(ctx, 'machineGroups', { enumerable: true, get: () => host.machineGroups });
    Object.defineProperty(ctx, 'stations',      { enumerable: true, get: () => host.stations });
    return Object.freeze(ctx);
  }

  tick() {
    const { netFlow, remaining } = this.flowAggregator.tick();
    const safe = this.safety.evaluate({ direction: netFlow.direction, secondsRemaining: remaining.seconds });
    this.safetyControllerActive = safe.blocked;

    if (!safe.blocked) {
      Promise.resolve(control.dispatch(this.mode, this.context(), this.controlState, netFlow.direction))
        .catch((err) => this.logger.error(`control dispatch failed: ${err.message}`));
    }

    this.state = {
      direction: netFlow.direction,
      netFlow: netFlow.value,
      flowSource: netFlow.source,
      seconds: remaining.seconds,
      remainingSource: remaining.source,
    };
    this.notifyOutputChanged();
  }

  changeMode(newMode) {
    if (this.config.control.allowedModes?.has?.(newMode)) {
      this.logger.info(`Control mode changing from ${this.mode} to ${newMode}`);
      this.mode = newMode;
      if (newMode !== 'manual') this._manualDemand = null;
      this.notifyOutputChanged();
    } else {
      this.logger.warn(`Attempted to change to unsupported control mode: ${newMode}`);
    }
  }

  // Calibration — public methods preserved for tests + commands registry.
  calibratePredictedVolume(vol, ts = Date.now())            { calibration.calibratePredictedVolume(this, vol, ts); }
  calibratePredictedLevel(lvl, ts = Date.now(), unit = 'm') { calibration.calibratePredictedLevel(this, lvl, ts, unit); }
  setManualInflow(value, ts = Date.now(), unit)             { calibration.setManualInflow(this, value, ts, unit); }
  setManualOutflow(value, ts = Date.now(), unit)            { calibration.setManualOutflow(this, value, ts, unit); }

  forwardDemandToChildren(demand) {
    this._manualDemand = Number.isFinite(demand) ? demand : null;
    this.notifyOutputChanged();
    return control.manual.forwardDemand(this.context(), demand);
  }

  // Direct delegations preserved so existing tests can drive the strategy
  // without re-mocking the dispatch layer.
  async _controlLevelBased(direction) {
    return control.strategies.levelbased.run(this.context(), this.controlState, direction);
  }

  // Public getter so legacy tests + getOutput keep reading the live demand.
  get percControl() { return this.controlState.percControl; }
  set percControl(v) { this.controlState.percControl = v; }

  // ── Predicted-volume integrator — tests drive this directly with a
  // controlled Date.now, so expose as an instance method that delegates
  // to FlowAggregator.update().
  _updatePredictedVolume() {
    return this.flowAggregator.update();
  }

  // ── Mirror FlowAggregator internal integrator state so tests that pin
  // _predictedFlowState before driving a tick keep working.
  get _predictedFlowState()  { return this.flowAggregator._predictedFlowState; }
  set _predictedFlowState(v) { this.flowAggregator._predictedFlowState = v; }

  _selectBestNetFlow() { return this.flowAggregator.selectBestNetFlow(); }

  _computeSafetyPoints() {
    return computeSafetyPoints(this.basin, this.config.safety || {});
  }

  getOutput() {
    const out = this.measurements.getFlattenedOutput();
    Object.assign(out, this.basin.snapshot());
    out.direction = this.state.direction;
    out.flowSource = this.state.flowSource;
    out.timeleft = this.state.seconds;
    out.percControl = this.controlState.percControl;
    out.mode = this.mode;
    out.manualDemand = this._manualDemand;

    // Derived safety thresholds — exposed so editor + dashboards can show
    // the dryRunLevel and highVolumeSafetyLevel without recomputing.
    const safety = this._computeSafetyPoints();
    out.dryRunLevel = safety.dryRunLevel;
    out.dryRunSafetyVol = safety.dryRunSafetyVol;
    out.highVolumeSafetyLevel = safety.highVolumeSafetyLevel;
    out.highVolumeSafetyVol = safety.highVolumeSafetyVol;

    // Spill / underflow surface — populated by FlowAggregator when the
    // predicted-volume integrator hits the upper or lower physical bound.
    out.predictedOverflowVolume = this.measurements
      .type('overflowVolume').variant('predicted').position('atequipment').getCurrentValue('m3') ?? 0;
    out.predictedOverflowRate = this.measurements
      .type('flow').variant('predicted').position('overflow').getCurrentValue('m3/s') ?? 0;
    out.predictedUnderflowVolume = this.measurements
      .type('underflowVolume').variant('predicted').position('atequipment').getCurrentValue('m3') ?? 0;
    return out;
  }

  getStatusBadge() {
    const STYLES = {
      filling:  { arrow: '⬆️', fill: 'blue' },
      draining: { arrow: '⬇️', fill: 'orange' },
      steady:   { arrow: '⏸️', fill: 'green' },
    };
    const { arrow = '❔', fill = 'grey' } = STYLES[this.state?.direction] || {};
    const pct = this.measurements.type('volumePercent').variant('predicted').position('atequipment').getCurrentValue() ?? 0;
    const netFlowM3h = this.unitPolicy.convert(this.state?.netFlow ?? 0, 'm3/s', 'm3/h', 'status badge netFlow');
    const mode = this.mode || '?';
    const manualPart = this.mode === 'manual' && Number.isFinite(this._manualDemand)
      ? `Qd=${this._manualDemand.toFixed(0)} m³/h` : null;

    return statusBadge.compose(
      [mode, `${arrow} ${pct.toFixed(1)}%`, `net: ${netFlowM3h.toFixed(0)} m³/h`, manualPart],
      { fill, shape: 'dot' }
    );
  }

  // ── Direction helper kept for tests pinning the dead-band semantics ──
  _deriveDirection(netFlow) { return this.flowAggregator.deriveDirection(netFlow); }

  // ── Volume/level conversions kept for tests + back-compat ──────────────
  _calcVolumeFromLevel(level)  { return this.basin.volumeFromLevel(level); }
  _calcLevelFromVolume(volume) { return this.basin.levelFromVolume(volume); }

  _subscribeMeasurement(child) {
    const position = child.config.functionality.positionVsParent;
    const measurementType = child.config.asset.type;
    const eventName = `${measurementType}.measured.${position}`;

    child.measurements.emitter.on(eventName, (eventData = {}) => {
      this.logger.debug(
        `Measurement update ${eventName} <- ${eventData.childName || child.config.general.name}: ${eventData.value} ${eventData.unit}`
      );
      if (measurementType === 'level') {
        this.measurementRouter.route(measurementType, eventData.value, position, eventData);
        return;
      }
      this.measurements.type(measurementType).variant('measured').position(position)
        .value(eventData.value, eventData.timestamp, eventData.unit);
      this.measurementRouter.route(measurementType, eventData.value, position, eventData);
    });
  }

  _subscribePredictedFlow(child) {
    // Map the child's position to the orchestrator's posKey + the most
    // specific aggregator event. 'downstream' is preferred over 'atequipment'
    // because they carry the same total — subscribing to both double-counts.
    const POS_MAP = {
      downstream: ['out', 'flow.predicted.downstream'],
      out:        ['out', 'flow.predicted.downstream'],
      atequipment:['out', 'flow.predicted.downstream'],
      upstream:   ['in',  'flow.predicted.upstream'],
      in:         ['in',  'flow.predicted.upstream'],
    };
    const position = (child.config.functionality.positionVsParent || '').toLowerCase();
    const mapped = POS_MAP[position];
    if (!mapped) {
      this.logger.warn(`Unsupported predicted flow position "${position}" from ${child.config.general.name}`);
      return;
    }
    const [posKey, eventName] = mapped;
    const childId = child.config.general.id ?? child.config.general.name;

    child.measurements.emitter.on(eventName, (eventData = {}) => {
      const unit = eventData.unit || child.config?.general?.unit;
      const ts = eventData.timestamp || Date.now();
      this.measurements.type('flow').variant('predicted').position(posKey).child(childId)
        .value(eventData.value, ts, unit);
    });
  }
}

module.exports = PumpingStation;